Powder Processing and Characterization Services
Powder processing and characterization are critical steps in the development and manufacture of high-performance materials. The process involves analysing and optimizing the physical and chemical properties of powders to ensure consistent quality and efficiency in production. Key factors such as particle size, shape, flowability, and distribution are examined to improve material performance and manufacturing processes. Accurate powder characterization allows for better control of processes like granulation, slip casting, and additive manufacturing, reducing waste and enhancing product durability. Industries like ceramics, refractories, and advanced manufacturing rely on these techniques to deliver high-quality, reliable products.
At Lucideon, we specialize in powder processing and characterization, helping industries optimize their materials and manufacturing processes. Our expertise allows companies to enhance product quality, improve efficiency, and drive innovation. Understanding the properties and behaviour of powders is crucial to ensuring that the final products meet the highest standards of performance and quality. By applying advanced techniques, we offer in-depth analysis and tailored solutions for powder-related challenges.
Why powder processing and characterisation matter
The quality and performance of solid products manufactured from powders depend heavily on the properties of the raw materials and the techniques used during production. Inadequate knowledge of powder characteristics or improper processing methods can lead to inefficiencies, defects, and ultimately lower-quality products. By focusing on precision and using the right processing methods, manufacturers can achieve better outcomes, including increased reliability, consistency, and cost-effectiveness.
Comprehensive powder processing solutions
We offer a wide range of services designed to enhance powder and slurry properties. Our solutions cover:
- Slurry and powder granulation: we resolve issues with slurry granulation, reducing agglomeration during spray drying or mixing processes
- Performance enhancement: by improving the performance of slip casting slurries, we enable better moulding and forming outcomes
- Material reformulation: we specialize in reformulating slips, slurries, pastes, and inks to ensure optimal processing and end-product performance
- Material selection: our guidance on selecting the right materials improves both processing efficiency and final product quality
- Particle shape and size optimization: we provide advice on achieving the desired particle shape and size for further processing, including pressing and powder bed additive manufacturing
Our state-of-the-art facilities and technical expertise allow us to characterize powders and slurries using advanced techniques such as:
- Particle size and shape distribution analysis (from microns to nanometres)
- Powder flow characterization
- Identification of dispersants, binders, and additives suited for various processing techniques
In addition, Lucideon can produce lab-scale batches of trial materials using high-energy milling, spray drying, and granulation techniques.
By leveraging our expertise and cutting-edge technology, we help our clients overcome challenges in powder processing, ensuring that their products perform optimally in demanding applications.
Why choose Lucideon?
Lucideon stands at the forefront of materials development and commercialization. Our deep understanding of powder properties, combined with advanced analytical capabilities, makes us a trusted partner for companies seeking to improve their production processes and product performance.
Whether you need help with granulation, particle size optimization, or material reformulation, we offer solutions that drive efficiency and innovation in your industry.
Contact us to discover more.
Further resources
Read about our Powder Processing Consultancy services