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Ceramic Robocasting Services

High Quality Ceramic 3D Printing for Your Prototyping and Product Feasibility Needs

Ceramic robocasting, also known as Direct Ink Writing (DIW), is an advanced 3D printing technique used to create intricate ceramic structures by extruding paste in a series of layers using a nozzle that moves in the X, Y, and Z directions. Unlike traditional ceramic manufacturing methods, robocasting allows for the creation of complex geometries without the need for moulds, enabling faster production and reduced material waste. This technology is ideal for prototyping, low-volume production, and testing the feasibility of innovative designs, offering a versatile solution for industries ranging from aerospace to biomedical applications.

 

High entropy ceramics, a recent advancement in material science, have emerged as a promising class of materials with enhanced properties such as improved thermal stability, hardness, and resistance to wear and corrosion. These ceramics are made by combining five or more different metal oxides, resulting in a material with a high level of configurational entropy. High entropy ceramics can be manufactured using robocasting, which enables precise control over complex geometries and microstructures, making them suitable for demanding applications in industries like aerospace, energy, and electronics.

Ceramic robocasting services tailored to your needs

Our ceramic robocasting services are designed to provide you with flexibility and precision in ceramic product development. Whether you are an engineer, researcher, or designer looking to explore new possibilities in ceramics, our expert team is here to support your project with three primary service options:

1. Prototype production and small batch manufacturing

We specialise in producing high-quality ceramic prototypes and small production runs. With our robocasting technology, we can bring your designs to life quickly and efficiently. This service is perfect for clients who need just a few units for product testing, demonstration, or initial market evaluation. Ceramic robocasting allows for rapid adjustments and improvements, helping you refine your product without committing to the high costs and long lead times associated with traditional ceramic manufacturing. Could you include an example? Could discuss the work done on CFPR where we looked at alumina filters and custom kiln furniture?

2. Feasibility studies for ceramic robocasting

If you have a product concept and want to determine whether it can be manufactured using ceramic robocasting, our feasibility study service is the perfect starting point. We collaborate closely with you to assess your design's suitability for robocasting, considering factors such as geometry, material properties, and end-use requirements. By evaluating the feasibility early in the development process, you can make informed decisions about whether ceramic robocasting is the right approach for your product.

3. Material formulation for ceramic 3D printing

In addition to our robocasting services, we also offer material formulation for ceramic 3D printing. Developing the right ceramic slurry is crucial for achieving optimal results in direct ink writing. Our team has the expertise to formulate materials specifically tailored to your project's requirements, ensuring that the ceramic ink has the appropriate properties for successful robocasting. Whether you need a new material for a unique application or want to optimise an existing formulation, we can help you achieve the best possible performance for your ceramic components.

 

Why choose our ceramic robocasting services?

  • Expertise and experience: Our team has experience in ceramic 3D printing, ensuring that your project is managed by knowledgeable professionals who understand the unique challenges and opportunities of working with ceramics
  • Custom solutions: We work closely with our clients to deliver solutions that meet their specific requirements, whether it is a prototype, a complex feasibility study, or a custom material formulation
  • Cutting-edge technology: our ceramic robocasting process uses the latest advancements in 3D printing technology, allowing us to produce parts with excellent precision and consistency
  • Versatility in application: ceramic robocasting is ideal for a wide range of industries, including aerospace, biomedical, automotive, and electronics, providing a versatile solution for different application needs

Applications of ceramic robocasting

Ceramic robocasting is ideal for creating components such as:

  • Heat-resistant parts for aerospace and automotive applications
  • Custom biomedical implants and devices
  • Complex scaffolds/lattices for enhanced filter tortuosity or optimized bone regeneration implants
  • Ceramic components for electronic and sensor technologies

Get started with ceramic robocasting today

If you are ready to explore the potential of ceramic robocasting for your next project, our team is here to help. Whether you need a prototype, a small batch of parts, an evaluation of your product's feasibility, or custom material formulation, we are committed to delivering high-quality, tailored solutions.

» Contact us here

 

Further resources

Additive Manufacturing Consultancy
Lucideon's additive manufacturing consultancy service operates across metals, polymers, and ceramics, addressing clients' unique challenges.

Additive Manufacturing of Ceramics
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Additive Manufacturing of Ceramics - How New Applications and Improved Performance can be Unlocked Through Design Freedom